In the production process of the food and beverage industry, the packaging stage is of paramount importance. Particularly, the lid-sealing process for products such as barreled instant noodles, bowl noodles, and vermicelli directly impacts product sealing, shelf life, and food safety. However, many factories encounter numerous problems with traditional lid-sealing equipment during actual production. These devices have low automation levels and require frequent manual operations, resulting in not only low efficiency but also issues like loose sealing and misaligned lids. Moreover, their narrow application range fails to meet the lid-sealing needs of paper and plastic bowls of different specifications, and frequent mold changes are time-consuming and labor-intensive, causing headaches for factory procurement managers.
Upon in-depth analysis of the industry’s current situation, the pain points of food and beverage lid-sealing packaging equipment gradually become apparent. First, there is a prominent efficiency bottleneck. Traditional equipment has a slow production speed, struggling to meet the growing market demand. During peak sales seasons, products often cannot be delivered on time due to insufficient packaging speed. Second, the quality stability is poor. With significant human involvement, the quality of lid sealing varies greatly. Inadequate sealing can lead to products getting damp or deteriorating during transportation and storage, triggering consumer complaints. Third, costs remain high. The cost of mold replacement due to poor equipment adaptability, combined with high labor costs resulting from low efficiency, continuously squeezes the profit margins of enterprises.
If these pain points are not effectively addressed, enterprises will face serious consequences. Lid-sealing quality issues can directly damage the brand image, causing a trust crisis among consumers and potentially leading to risks such as product returns and compensation due to quality problems. Delayed order delivery caused by low production efficiency will erode customer trust and lead to the loss of potential cooperation opportunities. The continuously high production costs will make enterprises lose their price competitiveness in the fierce market competition and gradually be marginalized.
To help enterprises break through these dilemmas, we introduce the fully automatic barreled instant noodle lid-sealing equipment and multi-functional bowl noodle and vermicelli packaging machinery – the PJZN-6 series semi-automatic bowl noodle lid-sealing machine, an excellent solution that meets enterprise requirements. This equipment is specifically designed for lid-sealing paper and plastic bowls/cups. As a linear stepping lid-sealing device suitable for prefabricated paper cups, the standard frame is applicable to cups with a diameter of 100 – 150mm, effortlessly handling products of various specifications.
In terms of functional configuration, the PJZN-6 series equipment has many outstanding features. The automatic lid suction and placement device automates the lid-sealing process, reducing manual intervention. The transmission and template traction system, composed of a linear stepping system with a drive servo motor, reducer, and transmission device, along with traction chains and guide rails, ensures precise movement positioning. The automatic lid-sealing system adopts a PID intelligent temperature control system. The lid-sealing aluminum mold features a Teflon non-stick coating, and each lid-sealing head has independent temperature control, ensuring flat and tight sealing. The automatic cup output device ensures upright cup output and can be seamlessly connected to the production line, enhancing overall production smoothness. The electrical control system is equipped with fault alarm prompts and safety emergency stop devices to guarantee production safety. The pneumatic system is stable and reliable, providing power for the equipment’s operation. In terms of materials, the machine frame is made of welded carbon steel, anti-rust treated, and covered with stainless steel plates. The upper lid-sealing mold is made of aluminum alloy with a Teflon non-stick coating, and all other components are manufactured from materials that meet food hygiene standards, ensuring food safety.
In terms of technical parameters, this equipment also performs excellently. The production speed can reach 100 – 150 cups per minute with stepless speed regulation, meeting different production rhythms. The total machine power is approximately 15KW, and the power supply is 3P + N + PE – 60/50Hz 380V (three-phase five-wire). The compressed air consumption is about 1.0M³/min, with a pressure ≥ 0.6Mpa. The external dimensions are approximately 5000mm×1200mm×1600mm, and the total machine weight is about 1000Kg. The equipment has flexible parameters for applicable cups and lids. The outer diameter of the prefabricated cup mouth can be customized according to customer samples, and the height of the prefabricated cup mouth is suitable for a range of 80 – 120mm.
As a professional supplier of food and beverage packaging equipment, we have a professional R & D team and a complete after-sales service system. We provide comprehensive support from equipment selection, installation, and commissioning to subsequent maintenance.
Still troubled by food and beverage lid-sealing and packaging problems? Click to consult now and obtain detailed information and exclusive solutions for the PJZN-6 series semi-automatic bowl noodle lid-sealing machine. Embark on a new journey of efficient and stable packaging production!
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Hangzhou Panji Intelligent Equipment Co., Ltd. Tel/Wechat/Whatsapp +86 18989472188 [email protected]